Kemper Stationary Filter Units

 

KEMPER Wall Mounted Welding Fume Filter with Flexible Exhaust Arm

Stationary welding smoke filters have been developed to be used at fixed welding stations, in welding cabins or training workshops. They can be mounted to a wall, a column or a free-standing pillar.

The stationary welding smoke filter can be equipped with flexible exhaust arms or rigid metal tube arms. In addition to the 2 m, 3 m and 4 m exhaust arms, also 5 m, 6 m, or 7 m exhaust arms can be connected. Those will be fixed with an additional console and consist of a 3 m long extension and a standard flexible exhaust arm or a standard rigid metal tube arm.

The stationary unit comes with a control-box that can be mounted at a comfortable height. The control of the machine is located inside the box, so that it can be switched on from there. The display for the filter monitor and the connecting plug for the clamp of the optional automatic start-stop is also located there.

A preliminary filter cleans the polluted air from coarse particles, before the main filter seperates the finest dust particles. The filter insert of the welding smoke filter works according to the principle of depth filtration and will be replaced after saturation by a new one.

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KEMPER Electrostatic Fume Filter with Flexible Exhaust Arm

Stationary electostatic filter units, as well as the stationary welding smoke filter, have been developed for the use at fixed welding workstations, welding cabins or training workshops. They can be mounted to the wall, a column or a freestanding pillar.

The electostatic filter can be connected to exhaust arms, either flexible or rigid metal tube arms with a length of 2 m, 3 m or 4 m, 5 m, 6 m or 7 m long exhaust arms will be fixed with an additional console and consist of a 3 m long extension and a standard flexible exhaust arm or rather a standard rigid metal tube arm.

The stationary unit comes with a control-box that can be mounted at a comfortable height. The control of the machine is located inside the box, so that it can be switched on from there. The display for the filter monitor and the connecting plug for the clamp of the optional automatic start-stop is also located there.

The filter unit filters the polluted air according to the principle of electrical charging. A preliminary filter cleans the polluted air from coarse particles, before they will be charged by the ionisation wire of the filter cell and deposit on the charged collector plates. The filter cell can be taken out for cleaning.

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KEMPER Cartridge Filter Unit with Flexible Exhaust Arm

Stationary welding smoke extraction units with two KemTex® ePTFE filter cartridges are developed for industrial use. Due to self-cleaning filter cartridges it is suitable for the frequent use at heavy duty applications. It can be mounted to the wall, a column or a free-standing pillar.

The filter cartridges work according to the principle of surface filtration, the captured dust particles cannot penetrate the filter media. This is achieved by an KemTex® ePTFE membrane which is laminated onto the actual cartridge filter material.

The unique microstructure of the KemTex® ePTFE-membrane consists of millions of fine fibres, which hold back even the smallest particles. Especially during the welding and cutting process superfine particles are generated, which are averaged between 0,1 µm and 1,0 µm. They are therefore alveole exchangeable. Especially those particles deposit on the alveole (pulmonary alveoli), reach the bloodstream, could diffuse through the vascular wall and then deposit in the body.

The filter status, as well as all the other functions will be controlled by the integrated control. Reaching a certain limit value, the filter cartridges will gently be cleaned one after another and the collected dust can easily be disposed by the dust collecting bin. The stationary cartridge filter could directly be equipped with a flexible exhaust or a rigid metal tube arm with a length of 2 m, 3 m and 4 m or by means of a console with 5 m, 6 m and 7 m long arms.

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